Wire

NTE announces our new line of hook-up wire with over 500 types available in an assortment of colors and gauges. These types include:

  • Automotive/Truck Wire
    (Primary Wire Meets J1128 Specs, +80°C)
  • PTFE Wire
    (PTFE Jacket/Silver Coated Copper Wire,
    +200°C, Meets Mil 16878/4 & Mil 22759/11 Specs)
  • Hook-Up Wire
    (300V, +90°C, UL 1007/1569 CSA)
  • Hook-Up Wire
    (600V, +105°C, UL 1015 CSA)
  • Speaker Wire (Made in USA)
  • High Performance Speaker Cable
    (Finely Stranded, Oxygen-Free Copper w/Clear PVC Covering)
  • Bonded Parallel Speaker Wire

Magnet Wire

 

 

Magnet Wire is used in the construction of coils, transformers, inductors, motors, headphones, loudspeakers, hard drive head positioners, potentiometers, and electromagnets, among other applications.
Available in 10 gauges, our new RoHS compliant Magnet Wire comes packaged in 1/2 pound spools.

NTE Part No. Gauge Type Spool Length
WM18-0.5 18 Solid 100 ft.
WM20-0.5 20 Solid 160 ft.
WM22-0.5 22 Solid 254 ft.
WM24-0.5 24 Solid 404 ft.
WM26-0.5 26 Solid 645 ft.
WM28-0.5 28 Solid 1020 ft.
WM30-0.5 30 Solid 1615 ft.
WM32-0.5 32 Solid 2515 ft.
WM34-0.5 34 Solid 4060 ft.
WM36-0.5 36 Solid 6400 ft.

 

GAUGES: 36-34-32-30-28-26-24-22-20-18 SPOOLS: 1/2 lb.

  • Solid bare copper conductor
  • Polyurethane / Polyamide (Nylon) Coated
  • Solderable
  • RoHS Compliant

APPLICATIONS:

  • Transformers
  • Inductor s
  • Motors
  • Electromagnets
  • Potentiometers

More Information on Magnet Wires

Magnet wire or enamelled wire is a copper or aluminium wire coated with a very thin layer of insulation. It is used in the construction of transformers, inductors, motors, speakers, hard disk head actuators, potentiometers, electromagnets, and other applications which require tight coils of wire.

The wire itself is most often fully annealed, electrolytically refined copper. Aluminium magnet wire is sometimes used for large transformers and motors, but because of its lower electrical conductivity, an aluminium wire must have 1.6 times the cross sectional area as a copper wire to achieve comparable DC resistance. Smaller diameter magnet wire usually has a round cross section. Thicker magnet wire is often square or rectangular (with rounded corners) to permit more efficient use of available winding space.

Insulation

Modern magnet wire typically uses one to three layers of polymer film insulation, often of two different compositions, to provide a tough, continuous insulating layer. Magnet wire insulating films use (in order of increasing temperature range) polyvinyl formal (Formvar), polyurethane, polyamide, polyester, polyester-polyimide, polyamide-polyimide (or amide-imide), and polyimide. Polyimide insulated magnet wire is capable of operation at up to 250°C. The insulation of thicker square or rectangular magnet wire is often augmented by wrapping it with a high-temperature polyimide or fiberglass tape, and completed windings are often vacuum impregnated with an insulating varnish to improve insulation strength and long-term reliability of the winding.

Other types of insulation such as fiberglass yarn with varnish, aramid paper, kraft paper, mica, and polyester film are also widely used across the world for various applications like transformers and reactors. In the audio sector, a wire of silver construction, and various other insulators, such as cotton (sometimes permeated with some kind of coagulating agent/thickener, such as beeswax) and polytetrafluoroethylene (Teflon) can be found. Older insulation materials included cotton, paper, or silk, but these are only useful for low-temperature applications (up to 105°C).

For ease of manufacturing, most new magnet wire has insulation that acts as a flux when burnt during soldering This means that the electrical connections at the ends can be made without stripping off the insulation first. Older magnet wire is normally not like this, and requires sandpapering or scraping to remove the insulation before soldering.

Classification

Like other wire, magnet wire is classified by diameter (AWG number or SWG) or area (square millimetres), temperature class, and insulation class.

Breakdown voltage depends on the thickness of the covering, which can be of 3 types: Grade 1, Grade 2 and Grade 3. Higher grades have thicker insulation and thus higher breakdown voltages.

The temperature class indicates the temperature of the wire where it has a 20,000 hour service life. At lower temperatures the service life of the wire is longer (about a factor 2 for every 10 °C lower temperature). Common temperature classes are 105° C, 130° C, 155° C, 180° C and 220° C.

Current Density

n practice maximum current density can vary from 4A/mm2 for a wire isolated from free air to 6A/mm2 for a wire at free air. If the wire is carrying high frequency currents (above 10kHz) the skin effect may affect the distribution of the current across the section by concentrating the current on the surface of the conductor.

 

Multi-Conductor Cable 
Equal to BELDEN 
8760 2 conductor 18 guage
8770 3 conductor 18 guage
9418 4 conductor 18 guage
8761 2 conductor 22 guage
8442 2 conductor 22 guage Unshielded
8443 3 conductor 22 guage Unshielded
8444 4 conductor 22 gauge Unshielded

 

 

 

 

NTE's Multi-Conductor Cable is available in 100' spools in both unshielded (2, 3, or 4 conductor) PVC or shielded (2 or 3 conductor) PE w/foil shield types. Both types feature a chrome gray PVC jacket.

Typical applications include PA systems, intercom systems, and remote control circuits. Additional applications for shielded types include data transmission, broadcast, sound, audio, and actuator controls

NTE Part No. Gauge Conductors Shield Spool Length
WMC182FS-100 18 2 Foil Shield 100 ft.
WMC183FS-100 18 3 Foil Shield 100 ft.
WMC222FS-100 22 2 Foil Shield 100 ft.
WMC222US-100 22 2 N/A 100 ft.
WMC223US-100 22 3 N/A 100 ft.
WMC224US-100 22 4 N/A 100 ft.

 

Test Lead Wire equal to BELDEN 8899

 

 

 

NTE's Test Lead Wire is constructed using 18AWG annealed stranded tinned copper wire conductor with EPDM rubber insulation which resists oils, acids, alkalies, ozone, and solvents.

Available in 100' spools, our test lead wire is ideal for use in flexible test probes and high voltage apparatus.

NTE Part No. Gauge Color Spool Length
WTL18-00-100 18 Black 100 ft.
WTL18-02-100 18 Red 100 ft.

 

 

 

 

 

NTE's Pre-Loaded Wire Dispensers are ideal for hobbyists, technicians, engineers,servicemen, and research & development labs.

Available in five 100 foot spools or eight 25 foot spools, each dispenser contains our popular 300 volt stranded hook up wire.

Featuring a unique wall mount design, these wire dispensers will keep your hook up wire clean, neat, and conveniently at hand!

Wire dispensers come shipped in a white box with a 3" x 5"  multi-color label on them that describes the contents. 

Specifications:

 

  • UL Style 1007
  • CSA TR-64/1569
  • Passes UL VW-1.S vertical flame test
  • OSHA acceptable
  • Tinned copper
  • STRAND COUNT: 
  • 22AWG = 7 strand
  • 18AWG = 16 strand
  • 90° C (194° F)

 

Applications:

 

  • Internal wiring of electrical and electronic equipment
  • Internal wiring of panels, meters, computers, business machines, appliances & control panels
  • Point to point wiring where 300 volt is required

 

 

 

 

For additional information the following link:

http://www.nteinc.com/wire/dispenser.php?a=6